Spyder® BACnet®
Programmable Controllers
PRODUCT DATA
The Spyder BACnet controllers require the Spyder BACnet
Programmable Feature to be licensed in the WEBpro
workbench tool and the WEBS AX JACE Controller for
programming and downloading. The Spyder BACnet Models
are also available as Individually Licensed Controllers (ILC).
The ILC versions are identical in design and capability in every
detail except for the licensing. The Individual Licensing of the
Spyder ILCs (the License is built in) allows them to be
programmed and downloaded with any brand of the Niagara
Workbench or JACE controller. The Spyder ILCs are identified
with a suffix on the Part Number of -ILC. Example:
PUB6438S-ILC follows all the same Installation Instructions
information as the PUB6438S.
These controllers are for use in VAV (Variable Air Volume),
Unitary and advanced HVAC control applications. Each
controller has flexible, universal inputs for external sensors,
digital inputs, and a combination of analog and digital Triac
outputs. All the models are described in Table 1. The photo to
the left is the model PVB6436AS, which includes the actuator.
PRODUCT DESCRIPTION
The PUB and PVB controllers are part of the Spyder family.
These controllers are BACnet MS/TP network devices
designed to control HVAC equipment. These controllers
provide many options and advanced system features that
allow state-of-the-art commercial building control. Each
controller is programmable and configurable through software.
Table 1. Controller configurations.
Velocity
Pressure
Universal
Inputs
(UI)
Digital
Inputs
(DI)
Analog
Outputs
(AO)
Digital
Outputs
(DO)
Series 60
Floating
Actuator
Controller
Model
Programmable
Type
Sensor
(Microbridge)
PUB1012S
PUB4024S
PUB6438S
PVB0000AS
PVB4022AS
PVB4024NS
PVB6436AS
PVB6438NS
Unitary
Unitary
Unitary
VAV
1
4
6
0
4
4
6
6
0
0
4
0
0
0
4
4
1
2
3
0
2
2
3
3
2
4
8
0
2
4
6
8
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
NO
VAV
VAV
VAV
YES
NO
VAV
Each controller communicates via an EIA-485 BACnet MS/TP communications network, capable of baud rates between 9.6 and
115.2 kbits/s.
Controllers are field-mountable to either a panel or a DIN rail.
63-2689-05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
For the PVB6436AS model, the actuator is mounted first and
then the controller is mounted. For the other models, go to
“Mount Controller” on page 5 to begin the installation.
Input
Type
Sensor
Type
Operating
Range
TR23
Setpoint
Potentiometer 10,500 Ohm
500 Ohm
to
-4° DDC to +4° DDC
(-8° DDF to +7° DDF)
or
50 F to 90 F
(10 C to 32 C)
Mount Actuator onto Damper Shaft
(PVB0000AS, PVB4022AS and
PVB6436AS)
PVB0000AS, PVB4022AS and PVB6436AS controllers include
the direct-coupled actuator with Declutch mechanism, which is
shipped hard-wired to the controller.
Resistive Input Generic
100 Ohms to 100K Ohms
0–10 Vdc
Voltage
Input
Transducer,
Controller
Discrete Input Dry Contact
closure
Open Circuit > 3000 Ohms
Closed Circuit < 3000 Ohms
The actuator mounts directly onto the VAV box damper shaft
and has up to 44 lb-in. (5 Nm) torque, 90-degree stroke, and 90
second timing at 60 Hz. The actuator is suitable for mounting
onto a 3/8 to 1/2 in. (10 to 13 mm) square or round VAV box
damper shaft. The minimum VAV box damper shaft length is 1-
9/16 in. (40 mm).
a
C7031G and C7041F are recommended for use with these
controllers, due to improved resolution and accuracy when
compared to the PT1000.
The two mechanical end-limit set screws control the amount of
rotation from 12° to 95°. These set screws must be securely
fastened in place. To ensure tight closing of the damper, the
shaft adapter has a total rotation stroke of 95° (see Fig. 1).
BEFORE INSTALLATION
The controller is available in three models (see Table 1).
Review the power, input, and output specifications on page 2
before installing the controller.
— Hardware driven by Triac outputs must have a minimum
current draw, when energized, of 25 mA and a maximum
current draw of 500 mA.
— Hardware driven by the analog current outputs must have a
maximum resistance of 550 Ohms, resulting in a maximum
voltage of 11 volts when driven at 20 mA.
NOTES:
1.
The actuator is shipped with the mechanical end-
limit set screws set to 95 degrees of rotation.
Adjust the two set screws closer together to
reduce the rotation travel. Each “hash mark” indi-
cator on the bracket represents approximately 6.5°
of rotation per side.
2.
The Declutch button, when pressed, allows you to
rotate the universal shaft adapter (see Fig. 1).
If resistance exceeds 550 Ohms, voltages up to 18 Vdc are
possible at the analog output terminal.
IMPORTANT
Determine the damper rotation and opening angle
WARNING
prior to installation. See Fig. 2 below and Fig. 3 on
page 4 for examples.
Electrical Shock Hazard.
Can cause severe injury, death or property damage.
Disconnect power supply before beginning wiring or
making wiring connections to prevent electrical shock
or equipment damage.
UNIVERSAL SHAFT
CLAMPING BOLTS (2)
UNIVERSAL
SHAFT ADAPTER
INSTALLATION
The controller must be mounted in a position that allows
clearance for wiring, servicing, removal, connection of the
BACnet MS/TP Molex connector and access to the MS/TP
MAC address DIP switches (see Fig. 15 on page 12).
MECHANICAL
END LIMIT SET
SCREWS (2)
The controller may be mounted in any orientation.
DECLUTCH
BUTTON
IMPORTANT
Avoid mounting in areas where acid fumes or other
deteriorating vapors can attack the metal parts of the
controller, or in areas where escaping gas or other
explosive vapors are present. Fig. 6–Fig. 7 on page 5
for mounting dimensions.
M23568
Fig. 1. Series 60 Floating Actuator.
3
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SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
Mounting Actuator Onto Damper Shaft
(PVB0000AS, PVB4022AS and PVB6436AS)
DAMPER
The unit is shipped with the actuator set to rotate open in the
clockwise (CW) direction to a full 95 degrees. The extra 5
degrees ensures a full opening range for a 90 degree damper.
The installation procedure varies depending on the damper
opening direction and angle:
1. If the damper rotates clockwise (CW) to open, and the
angle of the damper open-to-closed is 90 degrees:
a. Manually open the damper fully (rotate clockwise).
b. Using the Declutch button, rotate the universal shaft
adapter fully clockwise.
c. Mount the actuator to the VAV damper box and shaft.
d. Tighten the two bolts on the centering clamp
(8 mm wrench; 70.8–88.5 lb-in. [8–10 Nm] torque).
When the actuator closes, the damper rotates CCW
90 degrees to fully close.
DAMPER SHAFT
ROTATES
CLOCKWISE
TO OPEN
M23569
2. If the damper rotates clockwise (CW) to open, and the
angle of the damper open-to-closed is 45 or 60 degrees:
a. Manually open the damper fully (rotate clockwise).
b. The actuator is shipped with the mechanical
end-limits set at 95 degrees. Adjust the two
mechanical end-limit set screws to provide the
desired amount of rotation. Adjust the two set screws
closer together to reduce the rotation travel.
c. Tighten the two mechanical end-limit screws (Phillips
#2 screwdriver; (26.5–31 lb-in. [3.0–3.5 Nm] torque).
d. Using the Declutch button, rotate the universal shaft
adapter fully clockwise.
Fig. 2. Damper with 90 degree CW rotation to open.
IMPORTANT
Mount actuator flush with damper housing or add a
spacer between the actuator mounting surface and
damper box housing.
Before Mounting Actuator onto Damper
Shaft (PVB0000AS, PVB4022AS and
PVB6436AS)
e. Mount the actuator to the VAV damper box and shaft.
f. Tighten the two bolts on the centering clamp
(8 mm wrench; 70.8–88.5 lb-in. [8–10 Nm] torque).
g. When the actuator closes, the damper rotates CCW
either 45 or 60 degrees to fully close.
Tools required:
— Phillips #2 screwdriver - end-limit set screw adjustment
— 8 mm wrench - centering clamp
3. If the damper rotates counterclockwise (CCW) to open, and
the angle of the damper open-to-closed is 90 degrees:
a. Manually open the damper fully (rotate counterclock-
wise).
Before mounting the actuator onto the VAV box damper shaft,
determine the following:
1. Determine the damper shaft diameter. It must be
between 3/8 in. to 1/2 in. (10 to 13 mm).
2. Determine the length of the damper shaft. If the length of
the VAV box damper shaft is less than 1-9/16 in.
(40 mm), the actuator cannot be used.
3. Determine the direction the damper shaft rotates to open
the damper (CW or CCW) (see Fig. 3). Typically, there is
an etched line on the end of the damper shaft that indi-
cates the position of the damper. In Fig. 2, the indicator
shows the damper open in a CW direction.
b. Using the Declutch button, rotate the universal shaft
adapter fully counterclockwise.
c. Mount the actuator to the damper box and shaft.
d. Tighten the two bolts on the centering clamp (8 mm
wrench; 70.8–88.5 lb-in. [8–10 Nm] torque). When
the actuator closes, the damper rotates CW
90 degrees to fully close.
4. If the damper rotates counterclockwise to open, and the
angle of the damper open-to-closed is 45 or 60 degrees:
a. Manually open the damper fully (rotate counterclock-
wise).
4. Determine the damper full opening angle (45, 60, or 90
degrees). In Fig. 2, the damper is open to its full open
position of 90 degrees.
b. The actuator is shipped with the mechanical
end-limits set at 95 degrees. Adjust the two
mechanical end-limit set screws to provide the
desired amount of rotation. Adjust the two set screws
closer together to reduce the rotation travel.
c. Tighten the two mechanical end-limit screws
(Phillips #2 screwdriver; (26.5–31 lb-in. [3.0–3.5 Nm]
torque).
TYPE A DAMPER
AIR
FLOW
CW TO OPEN, CCW TO CLOSE
d. Using the Declutch button, rotate the universal shaft
adapter fully counter-clockwise.
TYPE B DAMPER
e. Mount the actuator to the VAV damper box and shaft.
f. Tighten the two bolts on the centering clamp
(8 mm wrench; 70.8–88.5 lb-in. [8–10 Nm] torque).
g. When the actuator closes, the damper rotates CW
either 45 or 60 degrees to fully close.
AIR
FLOW
CCW TO OPEN, CW TO CLOSE
M2067B
Fig. 3. Determining the rotation direction (CW or CCW)
for damper opening.
63-2689—05
4
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
IMPORTANT
Special precautions must be taken for dampers that
8-9/32
(211)
1-15/16
(49)
open in a CCW direction. The actuator is shipped with
its rotation direction set to CW to Open, which applies
to the damper direction in steps 1 and 2 above. If the
damper shaft rotates in the CCW direction to open, the
controller software must be programmed to change
the rotation to “Reverse to Open,” which applies to the
damper direction in steps 3 and 4 above.
4-1/8
(105)
27/32
(21)
13 14 15 16 17 18 19 20 21 22 23 24
6-1/4
(159)
6-9/32
(159)
5-7/8
(149)
IMPORTANT
It is advisable to leave the dampers in an open
position after installation to avoid the possibility of
over-pressurizing the duct work on fan startup. Use
the Declutch button (see Fig. 1 on page 3) to open the
box damper on controllers that are powered down, to
prevent over-pressurization in the duct work on fan
startup. To Declutch, press and hold the button to
disengage the motor. Turn the damper shaft until the
damper is open and release the button. When power
is restored to the controller, the controller
1
2
3
4
5
6
7
8
9
10 11 12
DEPTH IS
2-1/4 (57)
3/16 (4.5) PANEL
MOUNTING HOLE (4X)
NOTE: CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION.
M31532
Fig. 5. Panel mounting - controller and actuator
dimensions in inches (mm) for PVB0000AS and
PVB4022AS only (PVB4022AS shown).
synchronizes the damper actuator, so that the damper
is in the correct position upon startup.
Mount Controller
NOTE: The controller may be wired before mounting to a
panel or DIN rail.
10-5/16 (262)
8-5/16 (211)
1-55/64
(47)
6-29/64 (164)
Terminal blocks are used to make all wiring connections to the
controller. Attach all wiring to the appropriate terminal blocks
2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
5-3/4
(146)
7/16
(11)
DEPTH IS 2-1/4 (57)
4-13/16 (122)
4-1/8 (105)
4-13/16 (122)
4-1/8 (105)
6-17/64
(159)
5-3/64
(128)
13 14 15 16 17 18 19 20 21 22 23 24
13 14 15 16 17 18 19 20 21 22 23 24
1 1 1 1 1 1 1 1
1 2 3 4 5 6 7 8
9 0 1 2 3 4 5 6 7
6-1/4
(159)
6-1/4
(159)
PANEL MOUNTING HOLE
(4X) 3/16 IN. (4.5)
DEPTH IS
2-1/4 (57)
5-7/8
(149)
5-7/8
(149)
NOTE: CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION.
M29329
Fig. 6. Panel mounting - controller and actuator
dimensions in inches (mm) for PVB6436AS.
1
2
3
4
5
6
7
8
9
10 11 12
1
2
3
4
5
6
7
8
9
10 11 12
3/16 (4.5) PANEL MOUNTING HOLE (4X)
NOTE: CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION.
M31531
Fig. 4. Panel mounting - controller dimensions in inches
(mm) for PUB1012S, PUB4024S and PVB4024NS only
(PUB4024S and PVB4024NS shown).
PANEL MOUNTING HOLE
(4X) 29/64 IN. (12)
PVB6438NS
PUB6438S
2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
5-3/4
(146)
5-3/64
(128)
5-3/64
(128)
5-29/64
(139)
5-29/64
(139)
1 1 1 1 1 1 1 1 1 1 2
9 0 1 2 3 4 5 6 7 8 9 0
1 1 1 1 1 1 1 1 1 1 2
9 0 1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6-29/64 (164)
6-27/32 (174)
6-29/64 (164)
6-27/32 (174)
DEPTH IS
2-1/4 (57)
M29330
NOTE: CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION.
Fig. 7. Panel mounting - controller dimensions in inches (mm) for models PUB6438S and PVB6438NS.
5
63-2689—05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
NOTES:
—
Panel Mounting
The controller enclosure is constructed of a plastic base plate
and a plastic factory-snap-on cover.
Use 1/4 inch (6 mm) outside diameter, with a 0.040
in. (1 mm) wall thickness, plenum-rated 1219 FR
(94V-2) tubing.
—
Always use a fresh cut on the end of the tubing
that connects to the air flow pickups and the
restrictor ports on the controller.
NOTE: The controller is designed so that the cover does
not need to be removed from the base plate for
either mounting or wiring.
Connect the high pressure or upstream tube to the plastic
restrictor port labeled (+), and the low pressure or downstream
When twin tubing is used from the pickup, split the pickup
tubing a short length to accommodate the connections.
The controller mounts using four screws inserted through the
corners of the base plate. Fasten securely with four No. 6 or
No. 8 machine or sheet metal screws.
The controller can be mounted in any orientation. Ventilation
openings are designed into the cover to allow proper heat
dissipation, regardless of the mounting orientation.
NOTES:
—
If controllers are mounted in unusually dusty or dirty
environments, an inline, 5-micron disposable air
filter (use 5-micron filters compatible with
pneumatic controls) is recommended for the high
pressure line (marked as +) connected to the air
flow pickup.
DIN Rail Mounting (PUB1012S, PUB4024S,
PUB6438S, PVB4024NS and PVB6438NS)
To mount the PUB1012S, PUB4024S, PUB6438S,
PVB4024NS and PVB6438NS controllers on a DIN rail
[standard EN50022; 1-3/8 in. x 9/32 in. (7.5 mm x 35 mm)],
1. Holding the controller with its top tilted in towards the DIN
rail, hook the two top tabs on the back of the controller
onto the top of the DIN rail.
—
—
The tubing from the air flow pickup to the controller
should not exceed three feet (0.914 m). Any length
greater than this will degrade the flow sensing
accuracy.
Use caution when removing tubing from a connec-
tor. Always pull straight away from the connector or
use diagonal cutters to cut the edge of the tubing
attached to the connector. Never remove by pulling
at an angle.
2. Push down and in to snap the two bottom flex connectors
of the controller onto the DIN rail.
IMPORTANT
To remove the controller from the DIN rail, perform the
following:
1. Push straight up from the bottom to release the top
tabs.
AIR FLOW
PICKUP
CONNECTOR
TUBING
2. Rotate the top of the controller out towards you and
pull the controller down and away from the DIN rail to
release the bottom flex connectors.
RESTRICTOR
PORT
RESTRICTOR
PORT
ΔP
2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
TOP TABS
DIN RAIL
1 1 1 1 1 1 1 1 1 1 2
9 0 1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8
M23556A
Fig. 9. Air flow pickup connections (PVB0000AS,
PVB4022AS, PVB4024NS, PVB6436AS and PVB6438NS).
Power
BOTTOM FLEX
CONNECTORS
M16815
Before wiring the controller, determine the input and output
device requirements for each controller used in the system.
Select input and output devices compatible with the controller
and the application. Consider the operating range, wiring
requirements, and the environment conditions when selecting
input/output devices. When selecting actuators for modulating
applications consider using floating control. In direct digital
control applications, floating actuators will generally provide
control action equal to or better than an analog input actuator
for lower cost.
Fig. 8. Controller DIN rail mounting (models PUB1012S,
PUB4024S, PUB6438S, PVB4024NS and PVB6438NS).
Piping (PVB0000AS, PVB4022AS,
PVB4024NS, PVB6436AS and
PVB6438NS)
Air flow Pickup
For PVB0000AS, PVB4022AS, PVB4024NS, PVB6436AS and
PVB6438NS, connect the air flow pickup to the two restrictor
Determine the location of controllers, sensors, actuators and
other input/output devices and create wiring diagrams. Refer to
Fig. 17–Fig. 23 beginning on page 14 for illustrations of typical
controller wiring for various configurations.
63-2689—05
6
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
The application engineer must review the control job
is less than 33 VA, this same transformer could be used to
power three of these controllers and meet NEC Class 2
restrictions (no greater than 100 VA).
requirements. This includes the sequences of operation for the
controller, and for the system as a whole. Usually, there are
variables that must be passed between the controller and other
Spyder BACnet controller(s) that are required for optimum
system wide operation. Typical examples are the TOD, Occ/
Unocc signal, the outdoor air temperature, the demand limit
control signal, and the smoke control mode signal.
See Fig. 11–Fig. 12 beginning on page 9 for illustrations of
controller power wiring. See Table 4 for VA ratings of various
devices.
Table 4. VA ratings for transformer sizing.
It is important to understand these interrelationships early in
the job engineering process, to ensure proper implementation
when configuring the controllers. Refer to the controller
Application Guides.
Device
Description
VA
PVB6436AS
Controller and Actuator
9.0
controllers and
Series 60 Floating
Damper Actuator
Power Budget
PUB6438S or
PVB6438NS
Controller
5.0
A power budget must be calculated for each device to
determine the required transformer size for proper operation. A
power budget is simply the summing of the maximum power
draw ratings (in VA) of all the devices to be controlled. This
includes the controller itself and any devices powered from the
controller, such as equipment actuators (ML6161 or other
motors) and various contactors and transducers.
ML684
Versadrive Valve Actuator
Damper Actuator, 35 lb-in.
Damper Actuator SR 50 lb-in
Damper Actuator, 66 lb-in.
Damper Actuator, 132 lb-in.
Valve Actuator
12.0
2.2
ML6161
ML6185
ML6464
ML6474
R6410A
R8242A
12.0
3.0
3.0
IMPORTANT
•
When multiple controllers operate from a single
transformer, connect the same side of the transformer
secondary to the same power input terminal in each
device. The earth ground terminal (terminal 3) must
be connected to a verified earth ground for each
controller in the group (see Fig. 12 on page 9).
Half-wave devices and full-wave devices must not use
the same AC transformer. If a Spyder controller will
share its power supply with another device, make
sure the other device utilizes a half-wave rectifier and
that the polarity of the wiring is maintained.
0.7
Contactor
21.0
For contactors and similar devices, the in-rush power ratings
should be used as the worst case values when performing
power budget calculations. Also, the application engineer must
consider the possible combinations of simultaneously
energized outputs and calculate the VA ratings accordingly.
The worst case, which uses the largest possible VA load,
should be determined when sizing the transformer.
•
Each controller requires 24 Vac power from an energy-limited
Class II power source. To conform to Class II restrictions (U.S.
only), transformers must not be larger than 100 VA. A single
transformer can power more than one controller.
POWER BUDGET CALCULATION EXAMPLE
Table 3 is an example of a power budget calculation for a
typical PVB6436AS controller. While the example is shown for
only this model, the process is applicable for all controller
models.
GUIDELINES FOR POWER WIRING ARE AS FOLLOWS:
—
For multiple controllers operating from a single
transformer, the same side of the transformer
secondary must be connected to the same power input
terminal in each device. The earth ground terminal
must be connected to a verified earth ground for each
controller in the group (see Fig. 12 on page 9).
Controller configurations are not necessarily limited to
three devices, but the total power draw, including
accessories, cannot exceed 100 VA when powered by
the same transformer (U.S. only).
Table 3. Power budget calculation example.
VA
Device
Obtained From
Information
PVB6436AS
9.0
controllers (include
Series 60 Floating
Damper Actuator)
®
R8242A Contactor
fan rating
21.0
0.0
TRADELINE Catalog
inrush rating
—
—
—
—
—
See Fig. 11 on page 9 for controller power wiring used
in UL 1995 equipment (U.S. only).
Many controllers require all loads to be powered by the
same transformer that powers the controller.
Keep the earth ground connection wire run as short as
possible (refer to Fig. 11–Fig. 12 beginning on page 9).
Do not connect earth ground to the controller’s digital or
analog ground terminals (refer to Fig. 11 and Fig. 12).
Unswitched 24 Vac power wiring can be run in the
same conduit as the LONWORKS® Bus cable.
D/X Stages
For example, assume
cooling stage outputs are
wired into a compressor
control circuit and have no
impact on the budget.
®
M6410A Steam
Heating Coil Valve
0.7
TRADELINE Catalog,
0.32A 24 Vac
TOTAL
30.7
Line-Loss
The system example above requires 30.7 VA of peak power.
Therefore, a 100 VA AT92A transformer could be used to
power one controller of this type. Because the total peak power
Controllers must receive a minimum supply voltage of 20 Vac.
If long power or output wire runs are required, a voltage drop
due to Ohms Law (I x R) line-loss must be considered. This
line-loss can result in a significant increase in total power
7
63-2689—05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
required and thereby affect transformer sizing. The following
example is an I x R line-loss calculation for a 200 ft. (61m) run
from the transformer to a controller drawing 37 VA and using
two 18 AWG (1.0 sq mm) wires.
With 100 percent load, the transformer secondary must supply
between 23 and 25 volts to meet the NEMA standard. When a
purchased transformer meets the NEMA standard DC20-1986,
the transformer voltage regulating ability can be considered
reliable. Compliance with the NEMA standard is voluntary.
The formula is:
Loss = [length of round-trip wire run (ft.)] x [resistance in
wire (ohms per ft.)] x [current in wire (amperes)]
27
26
25
24
23
22
From specification data:
18 AWG twisted pair wire has a resistance of 6.52 ohms per
1000 feet.
Loss = [(400 ft.) x (6.52/1000 ohms per ft.)] x [(37 VA)/(24V)]
= 4.02 volts
21
20
19
18
17
16
15
14
This means that four volts are going to be lost between the
transformer and the controller. To assure the controller
receives at least 20 volts, the transformer must output more
than 24 volts. Because all transformer output voltage levels
depend on the size of the connected load, a larger transformer
outputs a higher voltage than a smaller one for a given load.
Fig. 10 shows this voltage load dependence.
200
0
50
100
150
% OF LOAD
In the preceding I x R loss example, even though the controller
load is only 37 VA, a standard 40 VA transformer is not
sufficient due to the line-loss. Looking at Fig. 10, a 40 VA
transformer is just under 100 percent loaded (for the 37 VA
controller) and has a secondary voltage of 22.9 volts. (Use the
lower edge of the shaded zone in Fig. 10 that represents the
worst case conditions.) When the I x R loss of four volts is
subtracted, only 18.9 volts reaches the controller. This is not
enough voltage for proper operation.
M993
Fig. 10. NEMA Class 2 transformer voltage output limits.
The Honeywell transformers listed in Table 5 meet the NEMA
standard DC20-1986.
Table 5. Honeywell transformers that meet
NEMA standard DC20-1986.
Transformer Type
AT40A
VA Rating
In this situation, the engineer has three alternatives:
1. Use a larger transformer. For example, if an 80 VA model
is used, an output of 24.4 volts, minus the four volt line-
loss, supplies 20.4V to the controller (see Fig. 10).
Although acceptable, the four-volt line-loss in this exam-
ple is higher than recommended.
40
40
AT72D
AT87A
50
AK3310 Assembly
100
NOTE: The AT88A and AT92A transformers do not meet
the voluntary NEMA standard DC20-1986.
IMPORTANT
No installation should be designed where the line-loss
is greater than two volts. This allows for nominal oper-
ation if the primary voltage drops to 102 Vac (120 Vac
minus 15 percent).
Wiring
All wiring must comply with applicable electrical codes and
ordinances, or as specified on installation wiring diagrams.
Controller wiring is terminated to the screw terminal blocks
located on the top and the bottom of the device.
2. Use heavier gauge wire for the power run. 14 AWG
(2.0 sq mm) wire has a resistance of 2.57 ohms per
1,000 ft. Using the preceding formula results in a line-
loss of only 1.58 volts (compared with 4.02 volts). This
would allow a 40 VA transformer to be used. 14 AWG
(2.0 sq mm) wire is the recommended wire size for 24
Vac wiring.
WARNING
Electrical Shock Hazard.
3. Locate the transformer closer to the controller. This
reduces the length of the wire run, and the line-loss.
Can cause severe injury, death or property damage.
Disconnect power supply before beginning wiring or
making wiring connections, to prevent electrical shock
or equipment damage.
The issue of line-loss is also important in the case of the output
wiring connected to the Triac digital outputs. The same formula
and method are used. Keep all power and output wire runs as
short as practical. When necessary, use heavier gauge wire, a
bigger transformer, or install the transformer closer to the
controller.
NOTES:
—
For multiple controllers operating from a single
transformer, the same side of the transformer
secondary must be connected to the same power
input terminal in each controller. Controller
configurations will not necessarily be limited to
three devices, but the total power draw, including
accessories, cannot exceed 100 VA when
To meet the National Electrical Manufacturers Association
(NEMA) standards, a transformer must stay within the NEMA
limits. The chart in Fig. 10 shows the required limits at various
loads.
powered by the same transformer (U.S. only). For
power and wiring recommendations, See “Power”
63-2689—05
8
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
on page 6. The earth ground terminal (terminal 3)
must be connected to a verified earth ground for
each controller in the group (see Fig. 12 on
page 9).
All loads on the controller must be powered by the
same transformer that powers the controller itself.
A controller can use separate transformers for
controller power and output power.
IMPORTANT
Connect terminal 2, (the 24 Vac common [24 VAC
COM] terminal) to earth ground (see Fig. 11).
NOTE: Unswitched 24 Vac power wiring can be run in the
same conduit as the LONWORKS® cable.
—
—
—
Keep the earth ground connection (terminal 3) wire
run as short as possible.
Do not connect the universal input COM terminals,
analog output COM terminals or the digital input/
output COM terminals to earth ground. Refer to
Fig. 16–Fig. 21 beginning on page 13 for wiring
examples.
ΔP
22222222233333333334
12345678901234567890
CONNECT POWER TO
TERMINALS 1 AND 2
11111111112
12345678
901234567890
The 24 Vac power from an energy limited Class II power
source must be provided to the controller. To conform to Class
II restrictions (U.S. only), the transformer must not be larger
than 100 VA.
TRANSFORMER
COM
24 VAC
Fig. 11 depicts a single controller using one transformer.
LINE VOLTAGE
GREATER
THAN 150 VAC
1
OUTPUT
IMPORTANT
DEVICE
POWER
EARTH
GROUND
Power must be off prior to connecting to or removing
connections from the 24 Vac power (24 Vac/24 Vac
COM), earth ground (EGND), and 20 Vdc power (20
Vdc) terminals.
1
WHEN CONNECTIONG POWER TO THE SPYDER BACnet
CONTROLLER, CONNECT THE COM LEG OF THE VAC SECONDARY
CIRCUIT TO A KNOWN EARTH GROUND.
M29684A
IMPORTANT
Fig. 11. Power wiring details for one controller per
transformer.
Use the heaviest gauge wire available, up to 14 AWG
(2.0 sq mm), with a minimum of 18 AWG (1.0 sq mm),
for all power and earth ground wiring.
More than one controller can be powered by a single
transformer. Fig. 12 shows power wiring details for multiple
controllers.
Screw-type terminal blocks are designed to accept up
to one 14 AWG (2.0 sq mm) conductor or up to two 18
AWG (1.0 sq mm) conductors. More than two wires
that are 18 AWG (2.0 sq mm) can be connected with
a wire nut. Include a pigtail with this wire group and
attach the pigtail to the terminal block.
NOTE: Controller configurations are not necessarily lim-
ited to three devices, but the total power draw,
including accessories, cannot exceed 100 VA
when powered by the same transformer (U.S.
only). For power wiring recommendations, see
ΔP
ΔP
ΔP
22222222233333333334
22222222233333333334
12345678901234567890
22222222233333333334
12345678901234567890
12345678901234567890
CONNECT POWER TO
TERMINALS 1 AND 2
11111111112
901234567890
11111111112
901234567890
11111111112
901234567890
12345678
12345678
12345678
COM
24 VAC
120/240
VAC
TRANSFORMER
OUTPUT
DEVICE
POWER
EARTH
GROUND
M29685A
Fig. 12. Power wiring details for two or more controllers per transformer.
76.8 or 115.2 kilobits per second (configured at global
Communications
controller). The Spyder BACnet controllers are master devices
on the MS/TP network. Each Spyder BACnet controller uses a
high-quality EIA-485 transceiver and exerts 1/4 unit load on the
MS/TP network.
Each controller uses a BACnet MS/TP communications port.
The controller’s data is presented to other controllers over a
twisted-pair MS/TP network, which uses the EIA-485 signaling
standard capable of the following baud rates: 9.6, 19.2, 38.4,
9
63-2689—05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
Cabling should be selected that meets or exceeds the BACnet
Standard which specifies the following: An MS/TP EIA-485
network shall use shielded, twisted-pair cable with
BACnet device from other devices during installation. The
Spyder BACnet Controllers Device Instance Number is
automatically set when it is added to a WEBStation-AX project.
The Device Instance Number can be changed by the user,
which may be necessary when integrating with a third party or
when attempting to replace an existing controller and it is
desired to maintain the existing Device Instance Number.
characteristic impedance between 100 and 130 ohms.
Distributed capacitance between conductors shall be less than
100 pF per meter (30 pF per foot). Distributed capacitance
between conductors and shield shall be less that 200 pF per
meter (60 pF per foot). Foil or braided shields are acceptable.
The Honeywell tested and recommended MS/TP cable is
Honeywell Cable 3322 (18 AWG, 1-Pair, Shielded, Plenum
cable), alternatively Honeywell Cable 3251 (22 AWG, 1-Pair,
Shielded, Plenum cable) is available and meets the BACnet
Standard requirements (www.honeywellcable.com).
To edit the Device Instance Number using WEBs AX:
1. Identify an unused Device Instance Number on the BAC-
net Network, in the range of 0 - 4194302.
2. Open the Spyder Bacnet Device Mgr View
a. Double click on the BacnetNetwork located in the
Nav tree.
The maximum BACnet MS/TP network Bus segment length is
4,000 ft. (1,219 m) using recommended wire. Repeaters must
be used when making runs longer than 4,000 ft. (1,219 m). A
maximum of three repeaters can be used between any two
devices.
b. Select the Spyder Controller to be modified.
c. Click on the Edit button.
d. Enter an unused value in the Device Id field.
e. Select OK
3. Right Click on the Spyder Controller and select Actions >
Write Device Instance to complete the update
Setting the MS/TP MAC address
Termination Resistors
The MS/TP MAC address for each device must be set to a
unique value in the range of 0-127 on an MS/TP network
segment (address 0, 1, 2, & 3 should be avoided as they are
commonly used for the router, diagnostic tools, and as spare
addresses). DIP switches on the Spyder BACnet controller are
used to set the controller's MAC address.
Matched terminating resistors are required at each end of a
segment bus wired across (+) and (-). Use matched precision
resistors rated 1/4W ±1% / 80 - 130 Ohms. Ideally, the value of
the terminating resistors should match the rated characteristic
impedance of the installed cable. For example, if the installed
MS/TP cable has a a listed characteristic impedance of 120
Ohm, install 120 Ohm matched precision resistors.
To set the MS/TP MAC address of a Spyder BACnet controller:
1. Find an unused MAC address on the MS/TP network to
which the Spyder BACnet controller connects.
2. Locate the DIP switch bank on the Spyder BACnet for
addressing. This is labeled MAC Address
3. With the Spyder BACnet Controller powered down, set
the DIP switches for the MAC Address you want. Add the
value of DIP switches set to ON to determine the MAC
address. See Table 6. Example, if only DIP switches 1, 3,
5, and 7 are enabled the MAC address would be 85 (1 +
4 + 16 + 64 = 85).
NOTE: The controller does not provide any network bias-
ing.
Shield Terminating
Following proper MS/TP cabling shield grounding procedures
is important to minimize the risk of communication problems
and equipment damage caused by capacitive coupling.
Capacitive coupling is caused by placing MS/TP cabling close
to lines carrying higher voltage. The shield should be grounded
on only one end of the MS/TP segment (typically the router
end). Tie the shield through using the SHLD (terminal 4) on the
Spyder BACnet Controller.
tion and arrangement.
Sylk™ Bus
Table 6. DIP Switch Values For MS/TP MAC Address.
Sylk is a two wire, polarity insensitive bus that provides both 18
VDC power and communications between a Sylk-enabled
sensor and a Sylk-enabled controller. Using Sylk-enabled
sensors saves I/O on the controller and is faster and cheaper
to install since only two wires are needed and the bus is
polarity insensitive. Sylk sensors are configured using the
latest release of the Spyder Tool for WEBPro and WEBStation.
DIP
7
6
5
4
8
3
4
2
2
1
1
VALUE 64
32
16
Setting the Device Instance Number
The Device Instance Number must be unique across the entire
BACnet system network because it is used to uniquely identify
the BACnet devices. It may be used to conveniently identify the
63-2689—05
10
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
NOTE: ALL BACnet MS/TP CONNECTIONS ARE MADE TO:
BAC–
BAC+
SHLD
2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
1 1 1 1 1 1 1 1 1 1 2
9 0 1 2 3 4 5 6 7 8 9 0
1 1 1 1 1 1 1 1 1 1 2
9 0 1 2 3 4 5 6 7 8 9 0
1 1 1 1 1 1 1 1 1 1 2
9 0 1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
BACnet MS/TP–
BACnet MS/TP+
SHIELD
BACnet MS/TP–
BACnet MS/TP+
SHIELD
ADD APPROPRIATE TERMINATION
RESISTOR BETWEEN THE BAC+
AND THE BAC– TERMINALS.
M29331
Fig. 13. Termination modules.
Wiring Method
1.STRIP 1/2 IN. (13 MM)
FROM WIRES TO
BE ATTACHED AT
ONE TERMINAL.
1/2
(13)
WARNING
Electrical Shock Hazard.
Can cause severe injury, death or property damage.
Disconnect power supply before beginning wiring, or
making wiring connections, to prevent electrical shock
or equipment damage.
2. TWIST WIRES
TOGETHER WITH
PLIERS (A MINIMUM
OF THREE TURNS).
NOTE: When attaching two or more wires to the same
terminal, other than 14 AWG (2.0 sq mm), be sure
to twist them together. Deviation from this rule
can result in improper electrical contact (see Fig.
14).
Each terminal can accommodate the following gauges of wire:
— Single wire: from 22 AWG to 14 AWG solid or stranded
— Multiple wires: up to two 18 AWG stranded, with 1/4 watt
wire-wound resistor
3. CUT TWISTED END OF WIRES TO 3/16 IN. (5 MM)
BEFORE INSERTING INTO TERMINAL AND
TIGHTENING SCREW. THEN PULL ON EACH
WIRE IN ALL TERMINALS TO CHECK FOR
Prepare wiring for the terminal blocks, as follows:
1. Strip 1/2 in. (13 mm) insulation from the conductor.
2. Cut a single wire to 3/16 in. (5 mm). Insert the wire in the
required terminal location and tighten the screw.
3. If two or more wires are being inserted into one terminal
location, twist the wires together a minimum of three
turns before inserting them (see Fig. 14).
GOOD MECHANICAL CONNECTION.
M17207
Fig. 14. Attaching two or more wires at terminal blocks.
Wiring Details
Each controller is shipped with the digital outputs, which switch
the 24 Vac to the load (High Side).
4. Cut the twisted end of the wires to 3/16 in. (5 mm) before
inserting them into the terminal and tightening the screw.
5. Pull on each wire in all terminals to check for good
mechanical connection.
The three analog outputs (AO) are used to control modulating
heating, cooling and economizer equipment. Any AO may be
used as a digital output, as follows:
— False (0%) produces 0 Vdc, (0 mA)
— True (100%) produces the maximum 11 Vdc (22 mA)
The wiring connection terminals described in Table 7 are
11
63-2689—05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
Table 7. Description of wiring terminal connections for
PUB6438S, PVB6436AS, and PVB6438NS.
IMPORTANT
If the controller is not connected to a good earth
ground, the controller's internal transient protection
circuitry is compromised and the function of protect-
ing the controller from noise and power line spikes
cannot be fulfilled. This could result in a damaged cir-
cuit board and require replacement of the controller.
Refer to installation diagrams for specific wiring.
Terminal
Label
Connection
INPUT POWER & GROUND
1
24 Vac
24 Vac Power
24 Vac Power
Earth Ground
MS/TP Shield
Sylk
2
3
4
5
6
24 Vac COM
EGND
SHLD
All controllers have the terminal arrangements similar to the
page 12.
SBUS 1
SBUS 2
Sylk
NETWORK CONNECTIONS
LONWORKS® communications
MS/TP MAC ADDRESS DIP SWITCHES
7
8
BAC +
BAC -
The MS/TP MAC address DIP switches are used to set the
unit's MAC address. Each Spyder BACnet on an MS/TP
network must have a unique MAC address in the range of 0-
127 (address 0 should be avoided as it is the Honeywell factory
default MAC address for all MS/TP devices).
LONWORKS® communications
a
DIGITAL OUTPUTS
9
DO-1
DO-2
COM
DO-3
DO-4
COM
DO-5
DO-6
COM
DO-7
DO-8
COM
Digital Output
Digital Output
Common
10
11
12
13
14
15
16
17
18
19
20
MS/TP SERVICE CONNECTOR PINS
Digital Output
Digital Output
Common
Local device MS/TP network connection is provided via the
molex connector pins (0.100-in. molex connector—part
number: 22-01-2035).
Digital Output
Digital Output
Common
TERMINALS 21-40
Digital Output
Digital Output
Common
2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
b
ANALOG OUTPUTS
21
22
23
24
25
AO-1
COM
AO-2
AO-3
COM
Analog Output
Common
Analog Output
Analog Output
Common
c
DIGITAL INPUTS
26
27
28
29
30
DI-1
DI-2
COM
DI-3
DI-4
Digital Input
Digital Input
1 1 1 1 1 1 1 1 1 1 2
1 2 3 4 5 6 7 8
9 0 1 2 3 4 5 6 7 8 9 0
Common
TERMINALS 9-20
TERMINALS 1-8
BACnet MS/TP MAC
ADDRESS DIP SWITCHES
LOCAL BACnet MS/TP
MOLEX CONNECTOR PINS
Digital Input
Digital Input
M29332
ATTACHED DEVICE(S) POWER
20 Vdc Power
UNIVERSAL INPUTS
Universal Input
Common
31
20 Vdc
Fig. 15. Controller Terminal Connections, MS/TP MAC
address DIP switches, MS/TP service connector pins, and
BACnet Status LED for the PUB's and PVB's (PVB6438NS
shown).
32
33
34
35
36
37
38
39
UI-1
COM
UI-2
UI-3
COM
UI-4
UI-5
COM
UI-6
Universal Input
Universal Input
Common
Wiring Applications (Examples)
Fig. 16–Fig. 22, beginning on page 13, illustrate controller
wiring for the following configurations.
Universal Input
Universal Input
Common
•
Typical controller wiring for VAV application using the TR23
Wall Module and a C7770A Air Temperature Sensor (see
Fig. 16 on page 13).
Typical controller wiring for VAV application with staged
reheat (see Fig. 17 on page 14).
Typical controller wiring for PWM reheat and PWM
peripheral heat valve actuator (see Fig. 18 on page 15).
Typical controller wiring for AHU application (see Fig. 19 on
page 16).
Typical controller wiring for 4 to 20 mA enthalpy sensors and
digital inputs (see Fig. 20 on page 17).
40
Universal Input
a
•
•
•
•
For the PVB6436AS controller ONLY, terminals 18, 19, and 20 (DO7,
DO8, & COM) are not present. The actuator is internally hardwired to
these terminals.
b
c
Analog outputs may be configured as digital outputs and operate as fol-
lows:
– False (0%) produces 0 Vdc, (0 mA)
– True (100%) produces the maximum 11 Vdc (22 mA)
Digital inputs: Open circuit = False; Closed circuit = True
63-2689—05
12
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
•
Typical controller wiring for 4 to 20 mA heating, cooling, and
model ML6161 floating motor control (see Fig. 21 on
page 18).
•
Typical controller wiring for a pneumatic transducer, model
RP7517B (see Fig. 22 on page 19).
WINDOWS CONTACTS
(CONTACTS CLOSED
EQUALS WINDOW CLOSED)
OCCUPANCY SENSOR
(CONTACTS CLOSED
EQUALS OCCUPIED)
AIR FLOW
PICKUP
C7770A
AIR
TEMPERATURE
SENSOR
2
3
3
COM
COM
DI-3
DI-2
ΔP
UI-4
DI-1
UI-1
UI-2
UI-3
COM
AO-1
22222222233333333334
12345678901234567890
11111111112
901234567890
12345678
24 VAC
COM
DO-6
DO-5
+
2
-
24 VAC
COM
BACnet MS/TP–
COM
DO-4
DO-3
COM
DO-2
DO-1
BACnet MS/TP+
SHIELD
REHEAT STAGE 3
REHEAT STAGE 2 (OR CLOSE)
REHEAT STAGE 1 (OR OPEN)
DAMPER CLOSE
DAMPER OPEN
12 11 10
9
8
7
6
5
4
3
2
1
DIP SWITCH
DIP SWITCH S2
ON
S1
1
ON
DO NOT CHANGE THIS
SWITCH POSITION.
SW1 SW2
ON
SW1 SW2
TR23-H ONLY
DIP SWITCH S3
(TR23 AND TR24 ONLY.)
SW1 SW2 SW3
1
DIP SWITCH S1 FOR HUMIDITY MODELS ONLY. SEE TR23 INSTALLATION INSTRUCTIONS, FORM NO. 62-0267,
FOR CONFIGURATION DETAILS.
2
3
TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK.
CONTACTS MUST BE SUITABLE FOR DRY SWITCHING, 5V AT 10 mA. USE SEALED TYPE, GOLD FLASHED OR PIMPLED CONTACTS.
M31169C
Fig. 16. Controller wiring diagram (model PVB6438NS shown) for typical VAV application, using the TR23 wall module and
a C7770A air temperature sensor. (For note 2, refer to Fig. 14.)
13
63-2689—05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
WINDOWS CONTACTS
(CONTACTS CLOSED
EQUALS WINDOW CLOSED)
OCCUPANCY SENSOR
(CONTACTS CLOSED
EQUALS OCCUPIED)
AIR FLOW
PICKUP
3
2
3
COM
DI-2
DI-3
UI-1
ΔP
COM
UI-3
DI-1
UI-2
AO-1
22222222233333333334
12345678901234567890
11111111112
901234567890
12345678
24 VAC
+
2
STAGE 3
STAGE 2
COM
-
24 VAC
COM
BACnet MS/TP–
DO-3
BACnet MS/TP+
SHIELD
DO-2
DO-1
STAGE 1
DIP SWITCH
S1
DIP SWITCH S2
1
LINE
POWER
12 11 10
9
8
7
6
5
4
3
2
1
ON
ON
DO NOT CHANGE THIS
SWITCH POSITION.
SW1 SW2
SW1 SW2
ON
DIP SWITCH S3
(TR23 AND TR24 ONLY.)
SW1 SW2 SW3
TR23-H ONLY
1
DIP SWITCH S1 FOR HUMIDITY MODELS ONLY. SEE TR23 INSTALLATION INSTRUCTIONS, FORM NO. 62-0267, FOR CONFIGURATION DETAILS.
TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK.
CONTACTS MUST BE SUITABLE FOR DRY SWITCHING, 5V AT 10 mA. USE SEALED TYPE, GOLD FLASHED OR PIMPLED CONTACTS.
2
3
M31172C
Fig. 17. Controller wiring diagram (model PVB6436AS shown) for typical VAV application with staged reheat.
(For note 2, refer to Fig. 14.)
63-2689—05
14
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
22222222233333333334
12345678901234567890
11111111112
901234567890
12345678
24 VAC
REHEAT
+
-
ML7984B
VALVE ACTUATOR
24 VAC
COM
PWM VALVE ACTUATOR
3
T6 T5
C
B
W
R
1
DO-3
PERIPHERAL HEAT
VALVE ACTUATOR
1
2
3
4
ON
PWM VALVE ACTUATOR
OFF
2
3
ML7984B
CONFIGURATION
DIP SWITCHES
(LOCATED ADJACENT
TO THE INPUT
T6 T5
C
B
W
R
TERMINAL BLOCK)
1
1
DO-2
DO-1
3
24 VAC
24 VAC COM
1
TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK.
2
3
TURN POWER OFF BEFORE SETTING THE DIP SWITCHES.
MAKE SURE ALL TRANSFORMER/POWER WIRING IS AS SHOWN: REVERSING TERMINATIONS WILL RESULT IN EQUIPMENT
MALFUNCTION.
M29335C
Fig. 18. Controller wiring diagram (model PUB6438S shown) for typical PWM reheat and PWM peripheral heat valve
actuator. (For note 2, refer to Fig. 14.)
NOTE: Make sure to set the Configuration DIP Switch as
shown in Fig. 18. Switches 1 through 3 set the tim-
ing of the ML7984B valve actuator to match the
controller outputs (0.1 second minimum with a
maximum time of 25.6 seconds). Switch 4 deter-
mines the action of the actuator (Off = Direct Act-
ing, On = Reverse Acting).
15
63-2689—05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
20 VDC
OUTDOOR
ENTHALPY
UI-3
3
COM
20 VDC
COM
RETURN
ENTHALPY
UI-4
UI-5
DI-1
2
AO-1
UI-1
COM
UI-2
UI-6
22222222233333333334
12345678901234567890
DISCHARGE
AIR TEMP
FAN
11111111112
901234567890
12345678
24 VAC
COM
DO-8
+
2
-
BACnet MS/TP–
24 VAC
COM
COM
DO-4
HEAT 1
HEAT 2
BACnet MS/TP+
SHIELD
DO-3
COM
COMP 1
COMP2
DO-2
DIP SWITCH
DIP SWITCH S2
ON
DO-1
S1
1
12 11 10
9
8
7
6
5
4
3
2
1
ON
DO NOT CHANGE THIS
SWITCH POSITION.
SW1 SW2
SW1 SW2
ON
DIP SWITCH S3
(TR23 AND TR24 ONLY.)
SW1 SW2 SW3
TR23-H ONLY
1
DIP SWITCH S1 FOR HUMIDITY MODELS ONLY. SEE TR23 INSTALLATION INSTRUCTIONS, FORM NO. 62-0267,
FOR CONFIGURATION DETAILS.
2
3
TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK.
CONTACTS MUST BE SUITABLE FOR DRY SWITCHING, 5V AT 10 mA. USE SEALED TYPE, GOLD FLASHED OR PIMPLED CONTACTS.
M31176B
Fig. 19. Controller wiring diagram (model PUB6438S shown) for typical AHU application.
(For note 2, refer to Fig. 14.)
63-2689—05
16
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
DI-3
COM
20 VDC
OCCUPANCY SENSOR
(CONTACTS CLOSED
EQUALS OCCUPIED)
OUTDOOR
ENTHALPY
UI-3
3
4
WINDOWS CONTACTS
(CONTACTS CLOSED
EQUALS WINDOW CLOSED)
COM
DI-2
20 VDC
COM
RETURN
ENTHALPY
UI-4
UI-5
DI-1
2
COM
UI-6
AO-1
UI-1
UI-2
22222222233333333334
12345678901234567890
DISCHARGE
AIR TEMP
FAN
11111111112
901234567890
12345678
24 VAC
COM
DO-8
3
+
-
COM
DO-4
24 VAC
COM
HEAT 1
HEAT 2
2
BACnet MS/TP–
DO-3
COM
BACnet MS/TP+
SHIELD
COMP 1
COMP2
DO-2
DIP SWITCH
DIP SWITCH S2
ON
DO-1
S1
1
12 11 10
9
8
7
6
5
4
3
2
1
ON
DO NOT CHANGE THIS
SWITCH POSITION.
SW1 SW2
SW1 SW2
ON
DIP SWITCH S3
(TR23 AND TR24 ONLY.)
SW1 SW2 SW3
TR23-H ONLY
1
DIP SWITCH S1 FOR HUMIDITY MODELS ONLY. SEE TR23 INSTALLATION INSTRUCTIONS, FORM NO. 62-0267, FOR CONFIGURATION DETAILS.
TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK.
2
3
CONTACTS MUST BE SUITABLE FOR DRY SWITCHING, 5V AT 10 mA. USE SEALED TYPE, GOLD FLASHED OR PIMPLED CONTACTS.
M31177B
Fig. 20. Controller wiring diagram (model PUB6438S shown) with 4 to 20 mA enthalpy sensors and digital inputs.
(For note 2, refer to Fig. 14.)
17
63-2689—05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
TWO - OR
THREE-WAY
HOT WATER/
STEAM VALVE
TWO - OR
THREE-WAY
CHILLER
WATER VALVE
SERIES 70
VALVE
SERIES 70
VALVE
ACTUATOR
ACTUATOR
24
IN-
24
IN-
VAC COM PUT
VAC COM PUT
AO-3
COM
UI-6
AO-2
AO-1
UI-3
COM
DI-1
UI-1
DISCHARGE
AIR TEMP
UI-2
22222222233333333334
12345678901234567890
11111111112
901234567890
12345678
3
24 VAC
FAN
+
-
24 VAC
COM
BACnet MS/TP–
BACnet MS/TP+
SHIELD
COM
DIP SWITCH
DIP SWITCH S2
DO4
S1
1
ON
ON
COM
DO NOT
DAMPER CLOSED
CHANGE THIS
SW1 SW2
SW1 SW2
SWITCH
POSITION.
ON
DIP SWITCH S3
(TR23 AND
DAMPER OPEN
TR24 ONLY.)
SW1 SW2 SW3
12 11 10
9
8
7
6
5
4
3
2
1
TR23-H ONLY
1
2
DIP SWITCH S1 FOR HUMIDITY MODELS ONLY. SEE TR23 INSTALLATION INSTRUCTIONS, FORM NO. 62-0267, FOR CONFIGURATION DETAILS.
EARTH GROUND WIRE LENGTH SHOULD BE HELD TO A MINIMUM. USE THE HEAVIEST GAUGE WIRE AVAILABLE, UP TO 14 AWG (2.O MM2) WITH
A MINIMUM OF 18 AWG (1.O MM2), FOR EARTH GROUND WIRE.
3
4
TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK.
CONTACTS MUST BE SUITABLE FOR DRY SWITCHING, 5V AT 10 mA. USE SEALED TYPE, GOLD FLASHED OR PIMPLED CONTACTS.
M31178A
Fig. 21. Controller wiring diagram (model PUB6438S shown) with 4 to 20 mA heating, cooling, and model ML6161 damper
actuator. (For note 2, refer to Fig. 14.)
63-2689—05
18
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
if one controller is connected improperly (see Fig. 13 on
page 11).
AO1
2
— Verify that Triac wiring of the digital outputs to external
devices uses the proper load power and 24 Vac common
terminal (digital output common terminals) for High-Side
switching.
22222222233333333334
12345678901234567890
NOTE: All wiring must comply with applicable electrical
codes and ordinances or as specified on installa-
tion wiring diagrams.
For guidelines for wiring run lengths and power budget, see
VERIFY END-OF-LINE TERMINATION RESISTOR
PLACEMENT
11111111112
901234567890
12345678
The installation wiring diagrams should indicate the locations
for placement of the end of line termination resistors. See
Fig. 13 on page 11.
24 VAC
+
PNEUMATIC
VALVE
ACTUATOR
24 VAC
COM
2B
-
1
RP7517B
1M
Correct placement of the end-of-line termination resistors is
required for proper LONWORKS® Bus communications.
M
BROWN
BLACK
BLUE
Step 2. Startup
Refer to Fig. 23 and the following text for startup information.
HOST
STATUS LED
1
USE 1/4 IN (6 MM) PNEUMATIC TUBING. MINIMUM BRANCH LINE
MUST BE 6 FT. (1.8M) OR LONGER.
TERMINALS 21-40
2
TERMINALS 21, 23, AND 24 ARE ANALOG OUTPUTS.
M29339B
2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Fig. 22. Controller wiring diagram (model PUB6438S
shown) for RP7517B pneumatic transducer.
CHECKOUT
Step 1. Check Installation and Wiring
Inspect all wiring connections at the controller terminals, and
verify compliance with installation wiring diagrams. If any wiring
changes are required, first be sure to remove power from the
controller before starting work. Pay particular attention to:
— 24 Vac power connections. Verify that multiple controllers
being powered by the same transformer are wired with the
transformer secondary connected to the same input
terminal numbers on each controller. Use a meter to
measure 24 Vac at the appropriate terminals (see Fig. 12
on page 9). Controller configurations are not necessarily
limited to three devices, but the total power draw, including
accessories, cannot exceed 100 VA when powered by the
same transformer (U.S. only).
— Be sure that each controller has terminal 3 wired to a
verified earth ground, using a wire run as short as possible
with the heaviest gauge wire available, up to 14 AWG (2.0
sq mm) with a minimum of 18 AWG (1.0 sq mm) for each
controller in the group (see Fig. 12 on page 9).
— Check that the MS/TP network polarity has been connected
properly on each controller. BACnet MS/TP is polarity
sensitive; communication will be lost for the entire segment
1 1 1 1 1 1 1 1 1 1 2
9 0 1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8
TERMINALS 9-20
LOCAL BACnet MS/TP
MOLEX CONNECTOR PINS
TERMINALS 1-8
BACnet
STATUS LED
BACnet MS/TP MAC
ADDRESS DIP SWITCHES
M29340A
Fig. 23. LED, service, and network connection locations.
SET THE MS/TP MAC ADDRESS
The MS/TP MAC address DIP switches are used to set the
unit's MAC address. Each Spyder BACnet on an MS/TP
network must have a unique MAC address in the range of 0-
127 (address 0 should be avoided as it is the Honeywell factory
default MAC address for all MS/TP devices).
CONTROLLER STATUS LED:
The LED on the front of the controller provides a visual
indication of the status of the device. When the controller
receives power, the LED appears in one of the following
allowable states, as described in Table 8.
19
63-2689—05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
Table 8. Status LED States.
CONTROLLER REPLACEMENT
LED State
OFF
Blink Rate
Status or Condition
There are no serviceable or repairable parts inside the
controller.
Not applicable
No power to processor,
LED damaged, low
voltage to board, first
second of power up or
loader damaged.
WARNING
Fire, Explosion, or Electrical Shock Hazard.
Can cause severe injury, death or property damage.
Do not attempt to modify the physical or electrical
characteristics of this device in any way. Replace the
controller if troubleshooting indicates a malfunction.
ON
ON steady;
not blinking
Processor not operating.
Application Program CRC
being checked. This takes
1-2 seconds and occurs
on each restart (power
up, reset and reflash, and
following configuration file
download).
WARNING
Electrical Shock Hazard.
Very Slow Blink 1 second ON,
(continuous)
Controller is operating
normally.
Can cause severe injury, death or property damage.
Disconnect power supply before beginning controller
replacement to prevent electrical shock or equipment
damage.
1 second OFF
Slow Blink
(continuous)
0.5 second ON, Controller alarm is active
0.5 second OFF or controller in process of
configuration file
download.
Terminal Block Removal
To simplify controller replacement, all terminal blocks are
designed to be removed with the wiring connections intact and
then re-installed on the new controller. See Fig. 24 and refer to
the following procedure:
Medium Blink 0.3 second ON, Controller is in reflash
(continuous)
0.3 second OFF mode or awaiting/
receiving reflash data via
the BACnet network.
BACNET STATUS LED:
IMPORTANT
The LED on the front of the controller, between the BACnet
MS/TP terminals and MAC Address DIP Switches, provides a
visual indication of the BACnet MS/TP communication status.
When the controller receives power, the LED appears in one of
the following allowable states, as described in Table 9.
To prevent bending or breaking the alignment pins on
longer terminal blocks, insert the screwdriver at
several points to evenly and gradually lift up the
terminal block.
Insert the screwdriver blade no more than 1/8 in.
(3 mm) to prevent damage to the terminal block align-
ment pins on the controller circuit board.
Table 9. BACnet Status LED States.
BACnet LED Status
Status or Condition
Solid on
Controller has power, loader is not
running.
Solid on, blinking off
once in 2.5 sec.
Controller is in reflash mode, no MS/
TP communication.
Solid on, blinking off
twice in 2.5 sec.
Controller is in reflash mode, MS/TP
communication present.
Solid on, blinking off
thrice in 2.5 sec
Controller is in reflash mode, MS/TP
communication data transfer in
progress.
Solid off, there is no
power
No power to processor, LED
damaged, low voltage to board, or
loader damaged.
SHORT TERMINAL BLOCK
LONGTERMINAL BLOCK
M23563
Solid off, blinking on
once in 2.5 sec.
Controller is running, no MS/TP
communication.
Fig. 24. Removing Terminal Blocks.
Solid off, blinking on
twice in 2.5 sec.
Controller is running, MS/TP
communication present.
1. Use a thin-bladed screwdriver to evenly raise the
terminal block from its alignment pins:
a. For short terminal blocks (1 to 5 terminals), insert
screwdriver blade in the center of the terminal block
and use a back and forth twisting motion to gently
raise the terminal block from its alignment pins 1/4 in.
(6.35 mm).
b. For long terminal blocks (6 or more terminals), insert
screwdriver blade on one side of the terminal block
and gently rotate the blade 1/4 turn. Then, move to
the other side of the terminal block and do the same.
Repeat until the terminal block is evenly raised 1/4 in.
(6.35 mm) from its alignment pins.
Solid off, blinking on
thrice in 2.5 sec
Controller is running, MS/TP
communication data transfer in
progress.
Step 3. Checkout Completion
At this point the controller is installed and powered. To
complete the checkout, the NIAGARA FRAMEWORK® application
(run on a PC) is used to configure the I/O and functions of the
controller. Refer to the Programming Tool User Guide, form no.
63-2662, for controller configuration and programming details.
63-2689—05
20
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
2. Once the terminal block is raised 1/4 in. (6.35 mm) from
its alignment pins, grasp the terminal block at its center
(for long terminal blocks grasp it at each end) and pull it
straight up.
•
4. Remove the old controller from its mounting.
IMPORTANT
(FOR CONTROLLERS MOUNTED TO A DIN RAIL):
1. Push straight up from the bottom to release the top
pins.
Controller Replacement (PVB0000AS,
PVB4022AS and PVB6436AS)
2. Rotate the top of the controller outwards to release
For PVB0000AS, PVB4022AS and PVB6436AS controllers,
which are hard-wired to an actuator, perform the following
actions to replace the complete assembly (controller and
actuator):
1. Remove all power from the controller.
2. Remove the two air flow pickup connections from the
pressure sensor.
4. Remove the old controller and actuator assembly from its
mounting.
5. Mount the new controller.
•
6. Reconnect the two air flow pickup tubes to the pressure
7. Replace the terminal blocks:
•
•
•
Insert each terminal block onto its alignment pins.
Press straight down to firmly seat it.
Repeat for each terminal block.
•
Loosen the two bolts on the actuator clamp to release
the actuator from the shaft.
8. Restore power to the controller.
•
•
Remove the controller’s mounting screws.
Gently pull the controller and actuator assembly
straight out, until the assembly is clear of the actuator
shaft.
Controller Replacement (PUB1012S,
PUB4024S, and PUB6438S)
Perform the following to replace the PUB1012S, PUB4024S
and PUB6438S controllers:
1. Remove all power from the controller.
6. Reconnect the two air flow pickup tubes to the pressure
3. Remove the old controller from its mounting.
7. Replace the terminal blocks:
•
•
•
Insert each terminal block onto its alignment pins.
Press straight down to firmly seat it.
Repeat for each terminal block.
IMPORTANT
(FOR CONTROLLERS MOUNTED TO A DIN RAIL):
1. Push straight up from the bottom to release the top
pins.
8. Restore power to the controller.
2. Rotate the top of the controller outwards to release
Controller Replacement (PVB4024NS
and PVB6438NS)
Perform the following to replace the PVB4024NS and
PVB6438NS controllers:
1. Remove all power from the controller.
2. Remove the two air flow pickup connections from the
pressure sensor.
5. Replace the terminal blocks:
•
•
•
Insert each terminal block onto its alignment pins.
Press straight down to firmly seat it.
Repeat for each terminal block.
6. Restore power to the controller.
3. Remove the terminal blocks.
21
63-2689—05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
63-2689—05
22
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
23
63-2689—05
SPYDER® BACNET® PROGRAMMABLE CONTROLLERS
®
BACnet is a registered trademark of ASHRAE.
®
BTL is a registered trademark of the BACnet International.
®
NIAGARA FRAMEWORK and the Niagara framework logo are registered trademarks of Tridium, Inc.
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
® U.S. Registered Trademark
© 2012 Honeywell International Inc.
63-2689—05 M.S. Rev. 01-12
Golden Valley, MN 55422
Printed in United States
customer.honeywell.com
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